DESIGN FOR MANUFACTURING AND ASSEMBLY

Our Design Optimization Services for the Improved
Performance and Cost-Effectiveness of Your Product

Optimization of the design for manufacturing and assembly is an essential process of product development. It helps eliminate unnecessary expenses and reduce the budget allocation for the production and assembly. Therefore, addressing product potential issues and flaws in the early stages makes both manufacturing and assembly easier, faster, and less expensive. The following optimization methods are the foundation tools that our product design firm uses when working on your product design.

DESIGN FOR MANUFACTURING
AND ASSEMBLY METHODOLOGY

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

DESIGN FOR
MANUFACTURING

DFM is a process of engineering and refining the product design for ease of manufacture. This method allows for cutting the production costs, improving performance and efficiency of the product prior to manufacturing. The main focus of the design optimization for manufacturing is to reduce overall part production cost by minimizing the complexity of manufacturing operations.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

DESIGN FOR
ASSEMBLY

DFA is a process of making a product’s design for ease of assembly. The priority is to minimize the number of product parts and assembly operations. As a result, it will streamline the assembly process and cut the product assembly costs.

Ultimately, both of these methods allow finding the best ways to optimize design for manufacturing and assembly. At the same time, they help reduce overhead, labor costs, and the use of raw materials. DFM and DFA also provide opportunities for shortening the product development cycle time. These processes go hand in hand and are often used as a single method. They are referred to as Design for Manufacturing and Assembly or DFMA.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

LA NPDT DESIGN
OPTIMIZATION SERVICES

As a product development and product design firm, we have designed hundreds of products. Thanks to years of experience, our team knows the kind of research it takes to create a design for manufacturing and assembly. Using a thoughtful combination of design research and market analysis, we create the best design to give you a product that fits your brand and clicks with your target audience.

Our design optimization services are superior due to:

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

  REAL MARKET DATA

From 3D modelling, design, and drafting, we also offer your business exceptional design for manufacturing and assembly. And market research is critical for this process and for the successful launch of a new product. With this in mind, our team conducts thorough prior art search during the initial stages. We get to know your concept inside and out, as well as how it relates to other products currently on the market. We carefully study how your product fits into the market and identify opportunities in the marketplace. Also, we determine your target audience, what features they would like to see, how much they would pay, and more. As a result, our team will create a sketch of conception and refine the design for ease of manufacture until it meets our high standards. That will give you a highly innovative design that will take your business to the next level.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

STREAMLINED RAW
MATERIAL SUPPLY

When working on design optimization for manufacturing, our team estimates and works towards meeting the cost demand – would it be a luxury version of a product or a disposable household item. We also put special focus on the availability and limitations of raw material supply. We work with suppliers, manufacturers, and distributors, both in the US and overseas, on a regular basis. This allows us to be aware of any limitations related to procurement. And it gives us a first-hand insight about raw materials we need to use specifically for your project. Our team will help you establish a supply chain and source all the necessary components and materials your product needs. From metal to plastic to fabric – we got you covered.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

Computer Simulations
and Numerical Analysis

Our design optimization for manufacturing includes numerical analysis. This tool helps to evaluate your product and ensure that it meets the required performance, reliability, and integrity standards. Through our computer simulation services we are capable of solving challenging fluid flow, thermal, and mechanical design problems. We run simulations for the wide range of products – from water mill and aircraft to children toys and medical equipment.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

FEA and CFD

Our team uses high-end Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) software packages. FEA enables our engineers to reduce the number of physical prototypes by running virtual experiments on CAD models. And CFD simulations allow us to analyze, optimize, and test the design performance before the prototyping stage. Engaging our digital capabilities during the design for manufacturing and assembly prior to building physical prototypes eliminates raw material waste. Therefore, it reduces your prototyping and manufacturing costs. Even though not everything can be predicted and solved just using digital tools – but be sure that when we start working on your prototype the most of the initial issues would already be tackled. And only the product usability might need to be addressed at this stage.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

In-house Prototyping and
Short-Run Manufacturing

LA NPDT’s in-house product development services, including rapid prototyping, allow for the uninterrupted fine-tuning of the design for ease of manufacture. Thus, bringing the best out of your product and realizing its potential to the fullest prior to the production stage. Once all the design iterations are implemented, we will have your manufacturing sample ready. And our short-run manufacturing capabilities might be just enough to produce the first batch of your product. Because our product design firm provides one-stop shop product development experience, it means that you get to work with just one company from the concept to market.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

Our rapid prototyping and small-batch
manufacturing services include:

  • Silicone rubber molding
  • Sheet metal fabrication
  • CNC machining (turning, milling, routing)
  • 3D printing
  • Industrial sewing
  • Thermoforming
  • PCB prototyping and fabrication
  • Low-volume injection molding
  • Water jet, plasma, and laser cutting
  • Manual machining
  • Software prototyping, etc.

WHY CHOOSE LA NPDT’S DESIGN
OPTIMIZATION SERVICES

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

WE ENSURE YOUR
PRODUCT SUCCESS

From concept design to manufacturing, our professional team of engineers and industrial designers will solve any problem during your product development. Our product design firm ensures that your product’s design for ease of manufacture can withstand the rigours of the marketplace. By utilizing advanced technology, techniques, and testing procedures, we create fine-tuned products from beginning to end. More so, we combine our product design analysis service with market research data. In doing so, we develop products with the design for manufacturing and assembly that will carry your product to success.


Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

WE VALUE OUR CLIENTS

While working on the design for manufacturing and assembly, we will modify the product design considering production methods. Also, we will select the materials, and prepare all the documentation required for manufacturing. Depending on the selected manufacturer, product, and manufacturing processes that must meet certain regulations, the documentation packages will include different sets of documents, including but not limited to:

  • Detailed 2D Drawings
  • 3D CAD Models
  • Product Specifications
  • Bill of Material (BOM)
  • Assembly Instructions
  • Quality Assurance Procedures
  • Work Orders or Routing

It is worth to note that you will own the rights on all Intellectual Property developed during design optimization for manufacturing and assembly.

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

WE SUPPORT YOU
THRU & THRU

Our product design firm provides small batch manufacturing service and has manufacturing capabilities in the US and overseas. But if you choose to go for mass production, we can point you in the right direction and help you find a manufacturer that will meet all your requirements and needs. Our team will be by your side during the entire manufacturing process. We’ll make sure that there is clear communication with the manufacturer of your choice. And that all quality requirements are met and product features are understood.


Design Optimization for Manufacturing, design for ease of manufacture, design for manufacturing and assembly, lanpdt

The LA NPDT team can handle your project from the sketch board to manufacturing. We love a good challenge and have the skills, technical resources, and knowledge necessary to overcome them!

OUR CUSTOMERS SAY ABOUT US

Jacob Penn ABOVE AND BEYOND! The team sets you up for success and will work creatively to assist you in your mission. A true pleasure to work with a company so good. I will be using them again in the future. quotes, orange, down, lanpdt, la new product development team Dr. Bob Cunningham I could not be more pleased with the work of the team, their professionalism, attention to detail and methodical approach is nothing short of impressive, every team member was just as excited of my project as I was. Dr. Bob Cunningham, LA New Product Development Team quotes, orange, down, lanpdt, la new product development team Catalina Park Amazing experience, by far the most professional, punctual, and talented designers I've come across. The words are not enough to describe the quality of the experience I've had with LA NPDT. Thank you so much! quotes, orange, down, lanpdt, la new product development team Alexander Arguello I really enjoyed working with LA NPDT. They are very responsible, professional, and provide high-end results. I liked the 2D and 3D CAD models, the renderings, and the 3D printing. I highly recommend the Team's work and services. quotes, orange, down, lanpdt, la new product development team Annabel Wolman Great company to work with. Konstantin is very responsive and very very reliable. Super talented and hardworking people. Would definitely recommend! Annabel Wolman, Fashionit, U-Speaker, LA New Product Development Team quotes, orange, down, lanpdt, la new product development team Wayne Nix quotes, orange, down, lanpdt, la new product development team A team that can #GSD. The group of expert and rising talent will surely be on our team for a long time to come. Wyane Nix, Multinix, Testimonials Nanci Smith quotes, orange, down, lanpdt, la new product development team I am happy with the prototype. It was usable and testable and it works. I am a very satisfied customer. Nanci Smith, LA New Product Development Team Michael Yorba They have helped me design my prototype to make it more cost effective for me. Testimonial, Michael Yorba quotes, orange, down, lanpdt, la new product development team Jonathan Sholes Fantastic experience! Great customer service from quote to delivery. Product was delivered quickly, finished product exceeded my expectations. quotes, orange, down, lanpdt, la new product development team Ian Ott LA New Product Development Team did a great job designing my invention. The roadmap they designed is fully encompassing. This can be a daunting process for first time inventors and it was a great to have a team like this guiding me through each phase. Testimonial, Ian Ott quotes, orange, down, lanpdt, la new product development team Brian Cooks Working with this company is so amazing. Konstantin has been more than helpful. He’s very knowledgeable and accessible when needed. It’s great to be able to with with people who are just as excited about your product than you are! Thanks guys! Testimonial Brian Cook quotes, orange, down, lanpdt, la new product development team Michael McKnight Konstantin at LA NPDT was just terrific! Very communicative and easy to talk to. He understood exactly what I needed and put it all together flawlessly while providing useful insights all along the way. quotes, orange, down, lanpdt, la new product development team Heath Crager Wonderful to work with. Very professional and very eager to meet your needs as a company starting up or starting a new division within your company. Could not be more pleased with our results. Heath Crager, CPA2GO quotes, orange, down, lanpdt, la new product development team Kevin Hsiu Konstantin and his team are amazing to work with. He is professional, courteous, fast, reliable, and patient. He walked me through the entire process and no sales pressure at all. I would definitely work with him and his team again. Highly recommend this store to anyone who wants to get anything 3D printed. Testimonial, Kevin Hsiu quotes, orange, down, lanpdt, la new product development team

LATEST PROJECTS

prototype production, product development company, prototyping company, rapid prototype development, tape cutter, tadpole, la npdt

Tadpole Tape Cutter:
Product Idea Prototype
Production

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