Our work / Gelato for Your Face:
Shark Tank deal — the Layún brothers
A New Era in Natural Skincare Products
- Product Design and Development
- Prototyping
- Manufacturing
- Packaging Design
- Website Design and Development
- Product Fulfillment
- Branding and Marketing Support
Written by Konstantin Dolgan, Ph.D., NPDP
Founder & CEO, Product Development Engineer
Updated August 30, 2026
Project at a glance
- Client
- Gelato for Your Face — natural skincare brand
- Category
- Beauty and personal care system
- Starting point
- Brand concept for a frozen face-care ritual, no tooling or packaging
- What we delivered
- Product and case design, silicone mold development, pop sticks and accessories, eco-friendly packaging design, 3D-printed and cast prototypes
- Key constraints
- Food-safe, freezer-durable materials, comfortable handling on skin, premium look at a mass-production cost
- Outcome
- A complete, manufacturable kit with sustainable packaging ready for retail
The client
Vanessa Lyon and Carlos Calderon came to us with a skincare concept rather than a product: freeze a natural serum into a small pop, then use it cold on the face. Everything around that idea — the moulds, the case, the sticks, the packaging — still had to be designed and manufactured.
The challenge
A frozen product releases badly. The mould had to let a user pop out a fully frozen serum cleanly, by hand, from a freezer-cold part — which drives wall thickness, draft and material choice far more than the look of the kit does.
The set also had to be reusable rather than disposable, safe against skin and a cosmetic formulation, presentable enough for a luxury beauty shelf, and ready for launch in under six months.
Our collaboration with Gelato for Your Face was centered around developing the Gelato For Your Face system. This included designing and producing high-quality molds, a durable and functional case, pop sticks, and various supplemental accessories.
Our focus was on creating a system that was not only efficient and easy to use but also aesthetically pleasing, aligning with the brand’s ethos of luxury and effectiveness.
In our efforts to support Gelato for Your Face’s commitment to sustainability, we focused on developing eco-friendly packaging.
This initiative was crucial in ensuring that the packaging not only protected the product but also resonated with environmentally conscious consumers, reflecting the brand’s dedication to natural skincare products.
Rapid Prototyping of Gelato for Your Face
In developing Gelato for Your Face, LA NPDT utilized 3D printing for quick prototyping of gelato cases, focusing on user experience and ergonomics.
We also crafted silicone rubber molds through casting, allowing for precise and practical design iterations. Our in-house capabilities enabled us to efficiently refine prototypes, accelerating the product development process.
Discover the prototyping journey in our time-lapse video of the gelato case 3D printing.
Recognizing the importance of a strong digital presence in today’s market, we developed an engaging and user-friendly website for Gelato for Your Face. This online platform served as a key touchpoint for customers, enhancing the brand’s visibility and accessibility in the natural skincare market.
Our partnership with Gelato for Your Face extended to ensuring a smooth product fulfillment process. We managed the logistics of delivering this innovative product to customers, emphasizing efficiency and customer satisfaction.
The result
Media acclaim and market impact
The launch of Gelato for Your Face garnered significant media attention, including features in People magazine. This media recognition highlighted the innovative nature of the product and its impact on the natural skincare industry. Additionally, the packaging design has been recognized as one of The Best Skincare Packaging Designs by DesignRush , further showcasing our commitment to excellence and aesthetics in product development.
In just six months, Gelato for Your Face evolved from a visionary idea to a market sensation, setting new standards in the natural skincare products industry.
This journey, powered by LA New Product Development Team’s expertise, exemplifies the power of innovation, sustainability, and strategic collaboration in transforming skincare.
Credit: Cover: People en espanol;
Foto: Rene hernandez @renehrnandez
A Behind-the-Scenes Look: The Founders' Visit to LA NPDT
The founders of Gelato for Your Face embarked on a journey from Miami to our LA NPDT facility in Shreveport, capturing an exciting glimpse into the heart of our product development process.
Their visit, documented in a captivating story format, offers a unique behind-the-scenes perspective. From exploring our advanced 3D printers to unveiling the stages of prototype creation, the video is a testament to the collaborative spirit and innovation at LA NPDT.
Dive into this engaging experience and see the Gelato for Your Face project through the founders’ eyes.
Services Provided by LA New Product Development Team for Gelato for Your Face
01Product Design and Development
We spearheaded the design and development of the Gelato For Your Face system. This involved conceptualizing and creating the molds, case, pop sticks, and supplemental accessories. Our focus was on ensuring functionality, user-friendliness, and aesthetic appeal, aligning with the brand’s vision of a premium skincare experience.
02Prototyping
Our team utilized advanced prototyping techniques to bring the initial designs to life. This process allowed us to test and refine the various components of the Gelato For Your Face system, ensuring each element met our high standards for quality and effectiveness.
03Manufacturing
We managed the manufacturing process for the Gelato For Your Face system. Our role included overseeing the production of molds, cases, and accessories, ensuring each product was crafted to perfection and adhered to strict quality control standards.
04Packaging Design
Understanding the importance of first impressions, we designed the packaging for Gelato for Your Face. Our approach focused on creating packaging that was not only protective and functional but also environmentally friendly and visually appealing to resonate with eco-conscious consumers.
05Website Design and Development
We created a digital home for Gelato for Your Face with a bespoke website. The site was designed to be engaging, informative, and user-friendly, providing an online platform that reflects the brand’s identity and makes it easy for customers to learn about and purchase the product.
06Product Fulfillment
Beyond design and development, we also handled the product fulfillment for Gelato for Your Face. This included managing the logistics of inventory, order processing, and shipping, ensuring a seamless and efficient delivery process from our warehouse to the customers’ doorsteps.
07Branding and Marketing Support
Our services extended to providing branding and marketing support. We worked closely with Gelato for Your Face to develop marketing strategies and materials that effectively communicated the brand’s unique value proposition, helping to establish a strong market presence.Through these comprehensive services, LA New Product Development Team played a pivotal role in transforming Gelato for Your Face from a concept into a tangible, market-ready product, setting a new benchmark in the skincare industry.
Impact of Gelato for Your Face and Collaboration with LA New Product Development Team
Gelato for Your Face, developed with LA New Product Development Team, has transformed skincare routines by making advanced cryotherapy techniques accessible at home. This innovative face care kit has set new industry standards in product design and sustainability, enhancing the skincare experience for a broader audience.
Efficient Market Entry and Brand Recognition
Our collaboration accelerated the product’s launch, completing the journey from concept to market in under six months. This rapid development, coupled with significant media attention, including features in People magazine, has elevated the brand’s visibility and established its founders as notable figures in the beauty industry.
Sustainability and Convenience: Gelato for Your Face symbolizes sustainable beauty, aligning with the growing demand for eco-friendly skincare solutions. Its emphasis on reusable components has set a new precedent in the industry.
Additionally, the product offers a practical and effective skincare solution, catering to the needs of busy individuals seeking convenient and luxurious skincare.
Konstantin Dolgan and Onega Ulanova (founders of LA NPDT) with Vanessa Lyon and Carlos Calderon (founders of Gelato for Your Face) and their son Leon in Shreveport, LA. October, 2023.
In summary, the partnership between Gelato for Your Face and LA New Product Development Team has significantly impacted the beauty industry, driving innovation, sustainability, and consumer convenience, while setting new standards for future skincare developments.
Capabilities used on this project
Rapid prototyping services
3D printing, CNC machining, urethane casting and functional prototype builds with published materials, tolerances and lead times.
Industries this project belongs to
See how we approach development in each of these categories, and the other products we have taken from sketch to production there.
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