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Mechanical Product Design – Brunson Machinery Tools

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Mechanical Product Design – Brunson Machinery Tools

Project snapshot

We needed to design a line of excavator attachments. The construction equipment design we provided for Brunon Machinery equipped them with materials and prototypes needed for approaching investors.

The LA New Product Development Team delivered Mechanical Product Design – Brunson Machinery Tools. The work sits in our industrial equipment experience, where we take an idea from concept through design, prototyping and manufacturing readiness.

The client

Brunson Machinery Tools, approached our team with the request for construction equipment design. We needed to design a line of excavator attachments.

The challenge

Brunson Machinery Tools wanted a line of versatile attachments that would maximize the ROI of excavators and will turn them into multi-functional tools. As the heavy equipment design was completed the company hired us for creating a realistic 3D animation showcasing the attachments.

Our solution

We started with designing the Versa ear coupler that was supposed to serve as a platform for all attachments. Our experienced team of engineers turned hand sketches into accurate 3D CAD models taking into consideration the load that the parts would be subjected to, as well as the strength of materials, and the compatibility with the most excavators currently on the market. The goal was to design simple, inexpensive, universal, and reliable tools.
As we completed the heavy equipment design, we started to work on a 3D video animation. The purpose of the animation was to show the potential customers how they can increase productivity, save money, and increase the ROI of their excavators. For the animation, we blended a real footage and the 3D CAD models using the latest film industry technology and techniques.

The result

The 3D CAD models we created during the construction equipment design allowed Brunson to produce a physical prototype of the bulldozer blade and the Versa ear coupler. The other attachments were showcased in the 3D animation which allowed the company to start approaching investors and potential customers.
to learn what our experienced team of engineers and designers can create for your product’s success!
mechanical product design brunson machinery tools excavator attachments by la new product development tools, product design company
mechanical product design brunson machinery tools excavator attachments by la new product development tools, product design company
mechanical product design brunson machinery tools excavator attachments by la new product development tools, product design company
mechanical product design brunson machinery tools excavator attachments by la new product development tools, product design company
mechanical product design brunson machinery tools excavator attachments by la new product development tools, product design company
mechanical product design brunson machinery tools excavator attachments by la new product development tools, product design company
mechanical product design brunson machinery tools excavator attachments by la new product development tools, product design company

Equipment design project at a glance

ScopeMechanical design of industrial tooling and machinery
EngineeringLoad cases, material selection, tolerance stack-ups, weldment design
DeliverablesCAD assemblies, fabrication drawings, BOM, assembly instructions
Typical timeline6-16 weeks depending on assembly size

Designing for the shop floor, not the screen

Industrial equipment is judged by the people who fabricate, operate and repair it. Every design decision gets checked against how it will be welded, how a technician reaches a fastener, and what happens when a part is abused in the field. Drawings that a machine shop can quote without a phone call are the actual deliverable.

How we work

  • Requirements gathered on site, including duty cycle and failure history
  • Concept layouts reviewed with operators and fabricators
  • Detailed CAD with analysis on the load paths that matter
  • Fabrication drawings, weld callouts and a quotable BOM
  • Build support through first article and field trial

Frequently asked questions

What does industrial equipment design cost?

Single tools and fixtures typically run $5,000-$20,000; full machine assemblies generally run $40,000-$150,000.

Can you redesign existing equipment that keeps failing?

Yes. We reverse-engineer the current design, find the actual failure mode and re-engineer the affected sections.

Do you supply fabrication drawings?

Yes - dimensioned drawings, weldment details and BOMs suitable for direct quoting.

Capabilities used on this project

  • Rapid prototyping services

    3D printing, CNC machining, urethane casting and functional prototype builds with published materials, tolerances and lead times.

  • Concept design

    Sketch exploration, form studies and CAD concepts that turn an idea into a buildable direction.

  • Prototype design and engineering

    Design for the prototype itself: CAD, tolerance stacks, material choices and assembly detail before anything is built.

Industries this project belongs to

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