

Written by Konstantin Dolgan, Ph.D., NPDP
Founder & CEO, Product Development Engineer
Published August 10, 2026
Loran and Linda Ebarb of New Orleans knew evaporative dog vests fail in humid Louisiana heat. We designed the Kool Jack vest around ice-pack cooling combined with evaporation, prototyped it in fabric, and manufactured the first batch through our short-run production — then built their website and promo video. The Ebarbs went on to mass production.
Project at a glance
- Client
- Loran and Linda Ebarb, New Orleans, Louisiana
- Industry
- Pet products
- Starting point
- Evaporative cooling vests that do not work in Louisiana humidity
- What we delivered
- Market research, concept design and 3D CAD, fabric prototypes, DFM, short-run production, website, photo and video
- Design decision
- Combined ice-pack and evaporative cooling so the vest works in humid and arid climates
- Outcome
- First batch produced through our short-run capability; the client moved to mass production
The client
Loran and Linda Ebarb are a dog-loving couple from New Orleans, Louisiana. They watched their own dog tire quickly in the heat — dogs do not sweat — and found that the cooling vests on the market did not help where they live.
Those vests rely on evaporative cooling, which barely works in saturated Louisiana air. The Ebarbs brought us a straightforward idea: build ice packs into the vest so cooling does not depend on the weather. They came to LA NPDT for the whole path — product development services under one roof.
The challenge
The clients arrived with four connected problems rather than one:
- Design a cooling vest that works in humidity — concept design and 3D CAD, with ice-pack pockets that sit where a dog actually needs cooling and do not chafe or shift when the dog moves.
- Build a demonstration prototype the founders could put on real dogs and show to buyers and investors.
- Prepare the design for manufacturing, including the fabric, pack sizing and stitching a factory could repeat at volume.
- Create a website and video that explain the features clearly to pet owners who have already been disappointed by evaporative vests.

Our solution
We began where every project does, in the discovery stage: mapping the pet product market, the competing vests and their reviews. Negative reviews were the most useful input — they said plainly which climates the incumbents failed in.
That research changed the concept. Instead of replacing evaporation with ice packs, we combined both, so one vest serves humid and arid markets. The dual-mode decision widened the addressable market without adding a second product.
Our fabric prototyping capability kept iteration fast. Each prototype went onto a dog, and fit, pack placement and strap tension were corrected before the design was frozen. Our prototyping services exist so decisions get made on real samples rather than on renderings.
With the design settled, our short-run production ran the first batch of vests — enough to sell, photograph and show without committing to mass-production quantities.
The Ebarbs returned for the launch package. Designers, developers, photographers and videographers agreed on what makes the vest different, we cast dogs for the shoot, and our copywriters wrote the storyboard and site content while filming was scheduled.
The result
The clients got more than a demonstration prototype: a market-viable pet product optimized for user experience, cooling performance and mass production.
Using the production samples and the marketing materials, Loran and Linda raised the funding for manufacturing and marketing, then moved from our short-run batch into mass production.
The website and videos carry the message: they show the vest in use, explain the dual cooling modes, and raise awareness of a real welfare issue for dogs in hot, humid states.









Capabilities used on this project
Rapid prototyping services
3D printing, CNC machining, urethane casting and functional prototype builds with published materials, tolerances and lead times.
Low-volume manufacturing
Bridge tooling, short-run production and supplier management for first commercial batches.
How the Kool Jack vest beat humidity with two cooling methods
Market research into a real product gap
Discovery-stage analysis of the pet product market showed competing vests rely on evaporative cooling — ineffective in humid weather, since dogs don't sweat. Competitor reviews, positive and negative, told us exactly where the product-market fit opportunity was.
Dual-mode cooling design
We designed the Kool Jack to combine ice-pack cooling with evaporation, capturing both humid and arid markets. Our fabric prototyping capability made iteration fast — each prototype gave the clients hands-on review and fed design optimizations before manufacturing.
Short-run manufacturing to mass production
Through our short-run production capabilities we manufactured the first batch of vests, after which the Ebarbs moved into mass production. They returned for the website and video marketing to launch the product.
| Method | How it works | Humid climates | Arid climates |
|---|---|---|---|
| Evaporative only | Water evaporation from fabric | Fails — saturated air | Works well |
| Ice-pack only | Phase-change cooling packs | Works | Works, shorter duration |
| Dual-mode (Kool Jack) | Ice packs + evaporative fabric | Works | Works — widest market |
Questions about this project
Straight answers from the engineers who ran the build. Have a different question? Ask us directly.
Talk to an engineerWhy don't standard cooling vests work in humid weather?
They rely on evaporation, and humid air is already saturated — the water can't evaporate, so the vest can't cool. That is exactly the gap the Kool Jack's ice-pack design was built to close.
How do you prototype a fabric pet product?
In fabric, iteratively. Our fabric prototyping capability let us produce real vests the Ebarbs could put on dogs, review hands-on, and feed back into design optimizations before committing to manufacturing.
Can you manufacture a first batch before mass production?
Yes — we produced the Kool Jack's first batch through our short-run manufacturing, letting the founders validate the market before scaling to mass production.
Do you also handle pet product marketing?
For the Ebarbs, yes: after design and manufacturing we built the Kool Jack website and promotional video, highlighting what makes the vest unique.
How is a dog vest prepared for manufacturing?
By freezing the things a factory has to repeat: fabric and pack specification, pocket placement and stitching, strap hardware and the size grading across breeds. We settled those on real samples worn by real dogs before the Kool Jack went to a first production batch.
Industries this project belongs to
See how we approach development in each of these categories, and the other products we have taken from sketch to production there.
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