Tech Talk E14: Saving a Life of Kids and Animals Left in Cars, New Materials for Solar Panels, a New Type of Band-Aid

A simple, life-saving device. A solar panel that is "alive". All that and more in today's version of. . .LA NPDT Tech Talk.

November 15, 20197 min read

Konstantin Dolgan

Written by Konstantin Dolgan, Ph.D., NPDP

Founder & CEO, Product Development Engineer

Published November 15, 2019Updated September 2, 2026

Tech Talk Episode 14: Saving a Life of Kids and Animals Left in Cars, New Materials for Solar Panels, A New Type of Band-Aid

A simple, life-saving device. A solar panel that is “alive”. All that and more in today’s version of. . .

Child presence detection sensor module being tested in a car rear seat interior
Cabin sensing hardware moved from concept to regulated safety feature.

LA NPDT Tech Talk. Bringing you the latest developments in science and technology. We’ll keep you tuned in the newest gadgets and product innovations across the globe. Join LA New Product Development Team for the most recent, up-to-date tech news each day. Now, let’s get to today’s news.

New Materials for Solar Panels?

Researchers at UCLA have created a material that moves toward the sun, orienting itself as a sunflower does to continually soak up the most light. This artificial material, made into stem-like cylinders can maneuver to capture around 90% of sunlight in the sky. The researchers have dubbed this material SunBOT.

Since the material can move into the best position to absorb the sun, shifting as the sun moves, this is an ideal material to look at for future solar panels. Currently, solar panels are able to capture about 25% of available sunlight from the sun. Moving this to 90% could be a game-changer in the energy industry.

From stones to 3D printers: a short history of manufacturing technology.
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A New Type of Band-Aid

Researchers at Montana Technical University have developed a portable electrospinning device to be used in the medical field. This device has an electric field and uses air to spray fibers out onto a surface. The device works like a can of spray paint with one small difference.

Instead of spraying out paint, it spits out bandages and drugs, placing them directly onto the skin. The device can be used to place bandages on open wounds and to provide controlled drug release over a period of time. Hopefully, it hurts less than peeling off a band-aid when removing it.

Saving a Life

Looking to solve a worldwide problem, researchers at the University of Waterloo created a small sensor that could trigger an alarm when children or pets are left alone in a vehicle. The device combines radar technology and artificial intelligence to detect children or animals.

So far the device has had a 100% accuracy rating. This potentially life-saving device can be attached to a car’s rear-view mirror or mounted in the car. By sending out radar signals, the device detects who or what is in the car and sounds the alarm when necessary. Hopes are that the device will be brought to market by the end of 2020.

Recent Tech Innovations

Innovation
Developer
Key Feature
SunBOT Material
UCLA
Orienting artificial material for solar panels
Portable Electrospinning Device
Montana Technical University
Sprays bandages and drugs onto skin
Car Safety Sensor
University of Waterloo
Detects children/pets with radar and AI

Frequently asked questions

What is Sunbot and what are its potential applications for solar energy?

SunBOT is a material developed by UCLA researchers. It is made into stem-like cylinders and can move to orient itself toward the sun. This artificial material can capture around 90% of sunlight. It is being considered for future solar panels, potentially increasing efficiency from 25% to 90%.

How does the new electrospinning device developed at Montana Technical University work?

Researchers at Montana Technical University developed a portable electrospinning device. It uses an electric field and air to spray fibers onto a surface. This device can dispense bandages and drugs directly onto the skin. It can be used for wound bandaging and controlled drug release.

What technology is used in the device designed to detect children and pets in vehicles?

Researchers at the University of Waterloo created a sensor combining radar technology and artificial intelligence. This device detects children or animals left alone in a vehicle. It sends out radar signals and has shown 100% accuracy. The device triggers an alarm when needed.

What is the expected timeline for the car safety sensor to be available on the market?

The device designed to detect children and pets in vehicles is hoped to be brought to market. Researchers at the University of Waterloo developed this sensor. The goal is for it to be available by the end of 2020. It aims to solve the problem of children or pets being left alone in cars.

Sources and standards

Gloved technician holding a small polymer medical device housing at a stainless cleanroom assembly bench
Material selection for a medical device is a biocompatibility and sterilization decision first.

Choosing materials with a medical device manufacturer

New materials make good headlines and hard programs. For anything that contacts a patient, the material question is answered by three constraints before performance is considered: biocompatibility evidence under ISO 10993, compatibility with the chosen sterilization method, and whether the supplier will sell to a medical customer at all. Plenty of excellent engineering polymers fail the third test because the resin maker will not accept the liability.

Sterilization is the constraint that surprises teams most often. Gamma irradiation embrittles polypropylene and yellows some polycarbonate grades. Ethylene oxide requires the assembly to breathe and outgas. Steam autoclaving at 134 C rules out most commodity plastics outright. Choosing the method early narrows the material list to something manageable and prevents a redesign after the first sterilization validation.

Sterilization method versus material

Method
Typical materials
Relative cost
Watch out for
Ethylene oxide
Most thermoplastics, adhesives
Medium
Outgassing time, breathable packaging
Gamma / E-beam
PE, PS, some PC grades
Low
Embrittlement of PP, color shift
Steam autoclave
PPSU, PEEK, silicone, metals
Low
134 C excludes ABS, PC, POM
Vaporized hydrogen peroxide
Most polymers, electronics-friendly
High
Cellulose materials absorb the agent
Aseptic assembly
Any
Very high
Facility and process validation burden

Budget six to fourteen weeks and $15,000-$60,000 for biocompatibility testing on a limited-contact device, and considerably more when the contact duration exceeds 30 days.

Material qualification checklist

  • Fix the sterilization method before the material shortlist, not after.
  • Request the resin supplier's medical policy and master file reference in writing.
  • Confirm ISO 10993 data exists for the exact grade and color, not the family.
  • Run an aging study at the sterilization dose you will actually use, including the maximum validated overdose.
  • Check colorant and mold-release compatibility - additives are a common source of cytotoxicity failures.
  • Lock the supplier and grade in the device master record; a resin substitution is a design change.

Key takeaways

  • Sterilization method drives material choice more than mechanical performance does.
  • Biocompatibility data belongs to a specific grade and color, never to a material family.
  • Resin substitution late in a program is a regulatory change, not a purchasing decision.

Qualifying a materials supplier for a medical device

New materials make headlines; getting one into a regulated device is a paperwork problem as much as a technical one.

Before a resin, adhesive or nonwoven can appear on a device master record, you need documented biocompatibility, a supplier who will notify you before changing anything, and evidence that the material survives your sterilization method.

Teams that pick a material on datasheet performance alone typically lose three to six months re-qualifying a second choice.

Documents to demand before designing a material in

Document
What it proves
Typical lead time
Risk if missing
Certificate of analysis per lot
Lot-to-lot consistency
Days
Undetected drift in properties
ISO 10993 biocompatibility data
Patient-contact safety
4-16 weeks if new testing
Full test battery at your cost
Master file (MAF/DMF) reference
Regulator can review composition
2-6 weeks for letter
Composition stays a black box
Change notification agreement
You hear before formulation shifts
Contract stage
Silent change invalidates validation
Sterilization compatibility data
Material survives your method
2-8 weeks
Post-sterilization failures late
Regulatory status of additives
No restricted substances
Days
Market access blocked in EU

Ask for a named second source at the qualification stage, even if you never use it. Single-sourced polymers and adhesives are the most common cause of a stalled medical device line, and a substitution after validation costs far more than qualifying two suppliers at the start.

Supplier audit checklist

  • ISO 13485 certification, or a documented quality system you have audited yourself.
  • Written change-control commitment covering formulation, plant and process.
  • Traceability from finished lot back to raw feedstock.
  • Demonstrated experience with your sterilization method, with data.
  • Minimum order quantity and lead time that match your production ramp.

Key takeaways

  • Material selection in medical devices is a documentation decision, not just a performance one.
  • Change-notification and master file access separate a real supplier from a distributor.
  • Qualify a second source before validation, not after a supply interruption.

Working on a product like this? We start with a paid discovery that produces a requirements document, a risk list and a phase-by-phase budget you can act on.

Request a quote

Turning a research material into a shippable device

Announcements about sun-tracking polymers, portable electrospinning and radar-based cabin sensors all share one trait: the physics is proven and the product is not. The distance between a working laboratory demonstration and a device a customer can buy is measured in qualification, not in invention. That distance is where most hardware startups underestimate both time and budget by a factor of three.

The gating question for any patient-contacting or safety-critical device is not whether the novel material performs. It is whether you can source it at consistent quality, sterilize or condition it without degrading it, document its behaviour to a standard a regulator recognizes, and manufacture it repeatably at your volume. A material that fails any one of those four tests is a research result, not a bill-of-materials line.

Engineer in gloves inspecting polymer test coupons and a sterile-packaged medical device on a stainless steel laboratory bench
Material qualification, not material discovery, decides whether a novel device reaches the market.
Stage
Typical duration
Typical spend
Exit criterion
Bench feasibility
1–3 months
$10k–$40k
Effect reproduces outside the original lab
Material and supplier qualification
2–5 months
$15k–$60k
Named grade, medical policy letter, lot traceability
Design for manufacture
3–6 months
$40k–$150k
Process window holds across three lots
Verification and biocompatibility
3–8 months
$25k–$120k
Test reports against the applicable standard
Pilot production
2–4 months
$50k–$200k
First-article inspection passes on production tooling

The questions that kill novel-material programs

  • Who else can supply this material if the single source stops making it, and what does requalification cost?
  • Does the sterilization method your channel requires degrade the material, and have you tested after three cycles rather than one?
  • Does performance hold across the storage temperature and humidity range of your real distribution chain?
  • Can the process be run by an operator who did not invent it, using a written work instruction?
  • What is the scrap rate at pilot volume, and is it in the landed cost model?
  • Which standard applies, which lab will test to it, and what is their current lead time?
  • If the novel material fails qualification, what conventional material is the fallback and does the design still work with it?

That last item is the most valuable and the most frequently skipped. A design that only works with one exotic material is a single point of failure for the entire company. Building a conventional fallback into the architecture early costs very little and has rescued more than one program we have advised through consulting and discovery work.

Frequently asked questions about new materials in devices

How long does biocompatibility testing take? Six to fourteen weeks and roughly $15,000 to $60,000 for a limited-contact device, considerably more for implants or long-term contact. Book the lab slot before you finalize the material, because lead times often exceed the testing itself.

Can I use a material that has no medical grade? Sometimes, if contact is indirect and you can test the finished device. But without a supplier medical policy and lot traceability, you carry the entire regulatory risk yourself.

What about radar-based safety sensors in vehicles? The sensing works; the difficulty is false alerts and environmental validation across temperature, humidity and occupancy scenarios. Expect the validation program to be longer than the development program.

Should a startup chase a novel material at all? Only when it is the product's reason to exist. If the material is a nice-to-have, ship on a conventional one and revisit later — the pattern behind most successful programs in our portfolio.

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