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Walmart Open Call: How to Get Your Product Ready for the Pitch

Walmart Open Call gives American-made products a direct meeting with a buyer. Getting the meeting is the easy part; this is what your product, cost model and packaging must look like before you walk in.

March 4, 2024·5 min read

Konstantin Dolgan

Written by Konstantin Dolgan, Ph.D., NPDP

Founder & CEO, Product Development Engineer

Published March 4, 2024 · Updated September 2, 2026

Key takeaways

  • What Open Call is. Open Call sits inside Walmart's commitment to source more products made, grown or assembled in the United States.
  • The six things a merchant will probe. A merchant is not evaluating your idea. They are estimating the risk that a shelf slot given to you underperforms or fails to resupply.
  • Get the cost model right before anything else. Retail pricing works backwards. Start from the shelf price a shopper will accept for this category, subtract the retailer's margin, and what remains is your wholesale price.
  • Packaging is part of the product. On a shelf you have about three seconds and no salesperson.
  • A 12-week preparation plan. Twelve weeks is realistic when the product already works and is manufacturable.

In this article

  1. 01
    What Open Call is
  2. 02
    The six things a merchant will probe
  3. 03
    Get the cost model right before anything else
  4. 04
    Packaging is part of the product
  5. 05
    A 12-week preparation plan
  6. 06
    What retail buyers check before they discuss the product
  7. 07
    The pitch itself: fifteen slides, thirty minutes
  8. 08
    Cost realities to model before you quote a price
  9. 09
    Key takeaways
  10. 10
    Retail compliance requirements behind a purchase order
  11. 11
    Supplier readiness requirements
  12. 12
    Pre-pitch preparation checklist
  13. 13
    Key takeaways
  14. 14
    Frequently asked questions
    • Do you have to be a big company to apply to Walmart Open Call?
    • What counts as Made in the USA for Open Call?
    • What happens if the meeting does not end in a deal?
    • How much inventory do you need before pitching?
  15. 15
    How merchants score a first-time supplier
  16. 16
    Item economics a merchant can audit
  17. 17
    Capacity questions you will be asked
  18. 18
    After the pitch: the ninety days that decide the program
  19. 19
    Common reasons a promising Open Call pitch stalls
  20. 20
    From the archive

Walmart Open Call is the annual event where a US company can apply to pitch an American-made product directly to a Walmart or Sam's Club merchant in a short one-on-one meeting. Applications are open to companies of any size, there is no fee to apply, and a meeting can end in a deal, a request for more information, or a clear explanation of why the product is not ready.

The application is not the hard part. Being able to answer six questions about your product with documents rather than intentions is.

Infographic showing the six things a Walmart Open Call supplier must have ready — Made in USA proof, retail-ready packaging with UPC, landed cost and margin model, production capacity and lead time, insurance and supplier compliance, and a 30-minute pitch deck — plus the apply, selected, pitch, deal timeline
The six readiness items a merchant will probe, and the four steps of the process.

What Open Call is

Open Call sits inside Walmart's commitment to source more products made, grown or assembled in the United States. Suppliers apply online with product, company and cost information; a subset is selected for a scheduled meeting with the merchant who owns that category. The meeting is short — plan for roughly half an hour — and the merchant is deciding one thing: whether this item can sit on a shelf, sell through, and be resupplied without becoming a problem.

Dates, formats and eligibility details change from year to year, so confirm the current cycle on Walmart's supplier site before you build a schedule around it. What does not change is the readiness bar described below.

The six things a merchant will probe

Requirement
What proof looks like
Common failure
Made in USA claim
Bill of materials with country of origin, assembly location, labor share
Assembled from imported subassemblies and marketed as US-made
Retail-ready packaging
Shelf-legible pack, UPC/GTIN, case pack and pallet configuration
Beautiful e-commerce box that cannot be merchandised or shipped in a case
Cost and margin
Landed cost per unit, wholesale price, retail price, gross margin
Price built for a direct-to-consumer margin, with nothing left for retail
Capacity
Units per week at full run, lead time, second-source plan
Prototype-scale production with no plan for a purchase order of 30,000
Compliance
Product safety testing, liability insurance, supplier agreement, EDI capability
Testing and insurance treated as paperwork to do after the deal
The pitch
One page: what it is, who buys it, why now, what it costs, how fast you can ship
Twenty slides of company story and no unit economics

A merchant is not evaluating your idea. They are estimating the risk that a shelf slot given to you underperforms or fails to resupply. Every item above lowers that estimate.

Get the cost model right before anything else

Retail pricing works backwards. Start from the shelf price a shopper will accept for this category, subtract the retailer's margin, and what remains is your wholesale price. From that, subtract landed cost — materials, labor, packaging, freight, duty where applicable, scrap and warranty — and what remains is yours.

If that number is negative, no pitch fixes it. A design for manufacturing pass that removes parts, simplifies assembly or changes process usually can.

  • Cost at volume, not at prototype quantity. Quote your parts at 10,000 and 50,000 units, not at the 100 you have built.
  • Include the packaging in the BOM. Retail packaging, inserts and case cartons are often ten to twenty percent of landed cost and are routinely forgotten.
  • Model freight and pallet efficiency. A product that wastes cube on a pallet loses money on every shipment.
  • Reserve for chargebacks and returns. Retail programs assume both; a model with zero allowance is not credible.
Working alongside a large retailer teaches what supplier readiness actually means.
Video page ↗

Packaging is part of the product

On a shelf you have about three seconds and no salesperson. The pack has to state the category, the benefit and the differentiator from six feet away, survive a drop test, hang or stack the way the planogram expects, and carry a scannable UPC in a position the store can read. Merchants notice immediately when a founder has only ever shipped in a mailer box, because the pack is designed for unboxing rather than for a store aisle.

A 12-week preparation plan

Weeks
Work
Output
1-2
Category and shelf-price research, competitor teardown
Target retail price and required landed cost
3-5
DFM pass, supplier quotes at volume, origin documentation
Costed BOM and Made in USA evidence
6-8
Retail packaging design, UPC/GTIN, case and pallet plan
Physical retail-ready sample
9-10
Safety testing, insurance, capacity and lead-time letter from your manufacturer
Compliance pack
11-12
Pitch build and rehearsal against hostile questions
One-page leave-behind and a tested deck

Twelve weeks is realistic when the product already works and is manufacturable. If you are still changing the design, add a development cycle in front of this plan — start with the prototype cost calculator to size it.

What retail buyers check before they discuss the product

A pitch to a national retailer is a supply-chain review with a product attached. Buyers assume the product works; what they are testing is whether your company can ship it repeatedly, on their terms, without creating exceptions in their system.

Requirement
What the buyer expects
Consequence if missing
GS1 UPC codes
Owned by your company, one per sellable unit
Cannot be listed or scanned
Case pack and pallet configuration
Documented Ti-Hi, case dimensions and weights
Rejected at the distribution center
Packaging drop and transit testing
ISTA 3A or retailer-specific protocol
Damage claims and chargebacks
EDI capability
Purchase orders, invoices and shipping notices
Manual handling fees, delisting risk
Product liability insurance
Typically $1-5 million per occurrence
Vendor agreement cannot be signed
Compliance and safety documentation
CPSIA, Prop 65, FCC or UL as applicable
Immediate rejection
Capacity plan
Ability to fulfill a full-chain order
Losing the second order after winning the first
Palletized retail cartons staged in a distribution warehouse aisle ready for store distribution

The pitch itself: fifteen slides, thirty minutes

  • Open with the shelf. Which category, which aisle, which existing item you displace or complement.
  • Lead with the numbers. Landed cost, wholesale price, suggested retail, and the retailer margin at that price.
  • Bring the physical product. Production-representative, in final packaging, not a prototype in a box.
  • Show proof of demand. Sell-through data from any channel beats a market-size chart every time.
  • Be explicit about capacity. State the units per week you can ship today and what a scale-up requires.
  • Name the risks yourself. Single-source components, seasonality, lead times - buyers trust vendors who already know.

Cost realities to model before you quote a price

Line item
Typical impact on margin
Notes
Retailer margin
30-50% of retail
Non-negotiable in most categories
Freight and distribution allowances
2-8% of wholesale
Often deducted automatically
Promotional and markdown funds
3-10% of wholesale
Budget for it, it will be requested
Chargebacks and compliance penalties
1-5% of wholesale
Avoidable with correct labeling and packing
Payment terms
Net 60-90
Finance the gap before the order, not after
Returns and defective allowance
1-4% of wholesale
Set by category history, not your quality data

Key takeaways

  • Retail readiness is packaging, data and logistics; the product is the entry ticket, not the argument.
  • Model the full deduction stack before quoting wholesale, or the winning order loses money.
  • Capacity credibility matters as much as price - the second order is the one that builds the business.
  • Bring a production-representative unit in final packaging; buyers evaluate what a shopper would see.

Retail compliance requirements behind a purchase order

Winning interest at Walmart Open Call is the beginning of a compliance process, not the end of the sales process. Large retailers require supplier setup, item data, testing evidence and logistics compliance before a first shipment moves, and each has lead time. Suppliers who start these after a buyer says yes typically lose a season.

Supplier readiness requirements

Requirement
What it involves
Typical lead time
Supplier agreement and setup
Legal terms, insurance certificates, banking
2-6 weeks
Product safety testing
Third-party lab reports for the category
3-8 weeks
Item data and GS1 barcodes
GTINs, dimensions, images, attributes
2-4 weeks
Packaging and labeling compliance
Country of origin, warnings, case markings
2-6 weeks
EDI capability
Purchase orders, invoices, shipping notices
4-8 weeks
Logistics compliance
Routing guide, pallet and case standards
2-4 weeks

Chargebacks are the quiet killer. A shipment that violates the routing guide or arrives with the wrong case markings can erase the margin on the order, so treat the routing guide as a specification and check the first shipment against it line by line.

Pre-pitch preparation checklist

  • Confirm which safety tests your category requires and budget for them.
  • Obtain GS1 barcodes in your own company name.
  • Verify the packaging carries every required marking for retail.
  • Confirm your manufacturer can meet the quoted lead time at volume.
  • Model landed cost including freight, chargeback risk and payment terms.

Key takeaways

  • Retail compliance work has weeks of lead time; start before the pitch.
  • Chargebacks from routing violations can erase order margin.
  • Own your GS1 barcodes rather than borrowing a supplier's.

Frequently asked questions

Do you have to be a big company to apply to Walmart Open Call?

No. Open Call is explicitly aimed at companies of all sizes, including first-time suppliers, as long as the item is made, grown or assembled in the United States. What matters is whether you can supply consistently, not how many employees you have.

What counts as Made in the USA for Open Call?

Walmart's program covers products made, grown or assembled in the US, and origin claims also have to satisfy FTC labeling rules. Keep a bill of materials that documents where each part comes from and where final assembly happens, and describe the claim precisely rather than generously.

What happens if the meeting does not end in a deal?

Most meetings do not. The common outcomes are a request for more information, guidance on what to change, or a referral to a different category or a later cycle. Treat the merchant's objection as free category research and fix it before the next application.

How much inventory do you need before pitching?

You do not need warehouse stock, but you do need a credible path to volume: a manufacturer under agreement, quoted lead times and a financing plan for the first purchase order. Retail orders are usually funded before they are paid, and that gap sinks unprepared suppliers.

  • Design for manufacturing
  • Prototype cost calculator
  • Low-volume manufacturing
  • Talk to us about retail readiness

How merchants score a first-time supplier

Item economics a merchant can audit

Line item
Typical range
Why the buyer cares
Factory cost at 25,000 units
Baseline
Sets the ceiling on every downstream margin
Inbound freight and duty
4-12% of factory cost
Often forgotten, always deducted
Packaging and labeling
5-15% of factory cost
Retail pack costs more than e-commerce pack
Retailer gross margin
30-45%
Category dependent; non-negotiable in most lines
Promotional allowance
2-8% of net sales
Funds features, endcaps, seasonal ads
Returns and defect reserve
1-3% of net sales
Protects both sides on a first-run item
Your remaining margin
Whatever is left
If it is negative at 25k units, the program fails

Capacity questions you will be asked

  • What is your lead time from purchase order to dock, and how much of it is tooling versus production?
  • What happens to lead time if the order is three times larger than the forecast?
  • Who is your second source for the longest-lead component, and have you qualified it?
  • How much finished goods inventory can you carry, and where is it stored?
  • Can you support a regional pilot and a chain-wide rollout from the same supply chain, or does the rollout require new tooling?
  • What is your plan if the first production run has a defect rate above your reserve?

After the pitch: the ninety days that decide the program

Common reasons a promising Open Call pitch stalls

From the archive

Getting a product retail-ready for a major buyer?

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