Virtual Vision is redefining how vision exams are performed by bringing advanced diagnostics into virtual reality environments.
Their platform enables doctors and vision specialists to conduct sophisticated vision testing using VR headsets, offering new levels of flexibility, precision, and accessibility in clinical settings.
Because Virtual Vision works directly with healthcare providers, their technology must meet strict requirements. The platform is HIPAA-verified, aligned with ADA accessibility standards, and compatible with DICOM (Digital Imaging and Communications in Medicine) workflows.
This environment demands not only innovation, but absolute reliability.
To support their clinical workflows, Virtual Vision needed a way to integrate trial lenses into VR headsets, without relying on patients’ personal glasses and without compromising comfort, accuracy, or usability.
Traditional vision exams rely heavily on trial lenses to evaluate refractive changes and visual response. In VR-based exams, this becomes a challenge. Many VR headsets do not have sufficient internal space to accommodate eyeglasses. Patients may forget their glasses, and clinicians often need to test multiple lens configurations during a single session.
Virtual Vision approached LA New Product Development Team with a clear need: trial lens holders that could be securely mounted inside or onto VR headsets, allowing doctors to quickly insert one or two trial lenses during exams.
The solution had to be:
Each VR headset model has unique geometry, tolerances, and internal constraints. To achieve a precise fit, LA NPDT used high-resolution 3D scanning to capture the exact dimensions of each headset platform.
This scanning process allowed us to design lens holders that fit snugly, align correctly with the user’s eyes, and avoid pressure points or interference with headset electronics and optics.
Every new headset configuration began with this same process, ensuring consistency, accuracy, and repeatability across designs.
Based on scan data, our team designed multiple trial lens holder configurations, each tailored to specific VR headsets used by Virtual Vision. Designs were optimized for ergonomics, minimal visual obstruction, and ease of lens insertion and removal.
We produced functional prototypes using 3D printing, tested them in real clinical workflows, and iterated based on feedback from doctors and the Virtual Vision team.
This ensured the holders were intuitive, durable, and comfortable for patients.
Once validated, the designs were prepared for manufacturing.
In addition to design and engineering, LA NPDT provides short-run manufacturing and supply services for Virtual Vision. We produce batches of trial lens holders on demand, package them, and prepare them for shipment directly to the client.
This turnkey approach allows Virtual Vision to focus on their software platform and clinical partnerships, while relying on LA NPDT as a trusted hardware partner.
Our collaboration has continued for several years, resulting in the development of multiple hardware products across different VR platforms.
Virtual Vision needed more than a vendor. They needed a partner capable of navigating regulated healthcare requirements, maintaining consistent quality, and responding quickly as hardware platforms evolved.
LA NPDT became that partner, providing design, development, validation, and production support as Virtual Vision expanded its offerings. This relationship highlights our ability to support SaaS, healthcare, and high-tech companies with reliable, long-term product development and manufacturing services.
This project exemplifies how human-centered engineering can have a meaningful impact on everyday life.
Defined how trial lens systems integrate into VR-based vision exams while meeting clinical requirements.
Captured accurate headset geometry to ensure precise fit and alignment.
Designed ergonomic, unobtrusive trial lens holders compatible with multiple VR platforms.
Produced and tested functional prototypes in real clinical workflows.
Prepared designs for repeatable, cost-effective production.
Produced and delivered hardware batches on an as-needed basis.
Continued development of new variants as headset platforms evolved.
By enabling the use of trial lenses inside VR headsets, this project removed a major barrier to clinical adoption of virtual vision testing. Doctors can now conduct more flexible, accurate exams without relying on patient eyewear.
For Virtual Vision, the collaboration resulted in reliable, deployable hardware that complements their software platform and meets the expectations of healthcare providers.
This project demonstrates how thoughtful mechanical design and long-term partnership can accelerate innovation in regulated, high-stakes industries.
“This company is awesome. I run a medical device company and we required a number of accessories to be designed and built for our medical device. They delivered a polished design and printed the accessories on time using high-quality materials. I continue to work with them for all of our material needs.”
Virtual Vision is one of several long-term partnerships where LA New Product Development Team serves as a trusted product and manufacturing partner for healthcare, SaaS, and high-tech companies.
If your company needs reliable hardware development, prototyping, and short-run production, especially in regulated environments, we’re ready to help.
LA New Product Development Team (LA NPDT) specializes in early-stage innovation, from idea generation and product discovery to concept design, prototyping, and manufacturing support.
LA NPDT partners with startups, entrepreneurs, and growing businesses to turn raw ideas into well-defined, market-ready solutions.
Please submit your contact info to receive an example of a new product development plan.
If you have any questions or need assistance with your order, please don’t hesitate to contact us.
Please fill out the form to submit your order.
Upon successful payment, you will receive an email with a Non-Disclosure Agreement (NDA) and a questionnaire regarding your product idea.
Your privacy and security are paramount to us, so rest assured that your information will be handled with the utmost confidentiality.
Step 1: Fill in your contact and billing details.
Step 2: Review your order summary.
Step 3: Submit payment.
After your payment is processed, please check your email for the NDA and questionnaire. Completing these documents promptly will allow us to start your Prior Art Search without delay.
If you have any questions or need assistance with your order, please don’t hesitate to contact us.
Please fill out the form to submit your order.
Upon successful payment, you will receive an email with a Non-Disclosure Agreement (NDA) and a questionnaire regarding your product idea.
Your privacy and security are paramount to us, so rest assured that your information will be handled with the utmost confidentiality.
Step 1: Fill in your contact and billing details.
Step 2: Review your order summary.
Step 3: Submit payment.
After your payment is processed, please check your email for the NDA and questionnaire. Completing these documents promptly will allow us to start your Prior Art Search without delay.
If you have any questions or need assistance with your order, please don’t hesitate to contact us.
Please fill out the form to submit your order.
Upon successful payment, you will receive an email with a Non-Disclosure Agreement (NDA) and a questionnaire regarding your product idea.
Your privacy and security are paramount to us, so rest assured that your information will be handled with the utmost confidentiality.
Step 1: Fill in your contact and billing details.
Step 2: Review your order summary.
Step 3: Submit payment.
After your payment is processed, please check your email for the NDA and questionnaire. Completing these documents promptly will allow us to start your Prior Art Search without delay.
If you have any questions or need assistance with your order, please don’t hesitate to contact us.