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2021 XBIZ New Product of the Year nominee

Stealth Shaft Support Prototype of a Silicone Product Design

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Stealth Shaft Support Prototype of a Silicone Product Design

Project snapshot

A silicone product design that would be safe to use, easy to wear, and inexpensively manufactured.

The LA New Product Development Team delivered Stealth Shaft Support Prototype of a Silicone Product Design. Our in-house team handles concept design, engineering, prototyping and manufacturing readiness under one roof in Ruston, Louisiana.

The client

Nanci Smith, founder of Nanciland Innovations, partnered with LA NPDT to develop the Stealth Shaft Support.
The idea for this product was born while Nanci was working in adult product retail. As she interacted with customers in that setting, she realized that there was a need for a product to assist people who have difficulty maintaining an erection during sexual intercourse. With the proper silicone product design and development services, Nanci’s product would help many people complete and enjoy sex.
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The challenge

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The challenge was to develop a silicone product design that would be safe to use, easy to wear, and inexpensively manufactured.
For example, the materials used in silicone rubber prototyping had to be safe for the human body. Additionally, the team needed to account for manufacturing and 3D printing limitations.

Our solution

Silicone product design and development are services offered at LA NPDT. To make a silicone rubber prototype, the team created CAD files, then made molds (through 3D printing or CNC machining techniques) for casting silicone.
By pouring liquid silicone into a 3D printed mold, we created prototypes. Through iterations of this process, a safe, user-friendly product was successfully developed.
With these prototypes, Nanci was equipped to seek investors, raising funds to manufacture the product. In addition to silicone product design and development, the team provided packaging design and connected Nanci to a manufacturer.

The result

With these prototypes, Nanci was equipped to seek investors, raising funds to manufacture the product. In addition to silicone product design and development, the team provided packaging design and connected Nanci to a manufacturer.
The Stealth Shaft Support has gone on to be recognized at the AVN Novelty Expo by AVN itself and Venus Adult News.
silicone product design, silicone product development,silicone rubber prototype, Stealth Shaft Support, LA New Product Development Team
silicone product design, silicone product development,silicone rubber prototype, Stealth Shaft Support, LA New Product Development Team
silicone product design, silicone product development,silicone rubber prototype, Stealth Shaft Support, LA New Product Development Team
silicone product design, silicone product development,silicone rubber prototype, Stealth Shaft Support, LA New Product Development Team
silicone product design, silicone product development,silicone rubber prototype, Stealth Shaft Support, LA New Product Development Team

Client testimonial

Never expected to invent something but had an idea in my head and was needing to get it in my hand. So i went to LANPD with an idea I had drawn out.
The team worked hard for me to make sure they understood everything.
I am more a visual person where they are about no#s but we were still able to work to get it exactly right.
They were able to bring my idea to life.
They worked to make sure to achieve exactly what I had in mind. Now I have a product that is being sold around the world!!
Konstantin and his team did an amazing job and I definitely recommend them if you have a product you would like to get from your head to hand.”

The result

Portfolio stealthshaft

Mechanical design services at a glance

ScopeRequirements, mechanical CAD, load review, fabrication drawings
ProductStructural shaft support for field installation
Deliverables3D models, weldments, tolerance drawings, bill of materials
Typical timeline4-12 weeks

Structural parts fail at the interfaces

A support bracket is rarely defeated by the material — it is defeated by how it mounts, how it is aligned in the field, and what happens when the load is not where the drawing said it would be. We design those interfaces explicitly: fastener access, adjustment range, and tolerance for imperfect installation.

What we delivered

We modeled the assembly around the mounting envelope, reviewed load paths and material sections, and detailed the weldment with tolerances a fabrication shop can hold. The package included a bill of materials and hardware callouts so quoting and building did not require follow-up interpretation.

Frequently asked questions

Do you provide stamped engineering drawings?

We produce the design and analysis and coordinate with a licensed PE when a stamp is required.

Can you design around existing equipment?

Yes. We work from your measurements, scans or CAD of the surrounding assembly.

What files do fabricators receive?

STEP models plus dimensioned drawings with welds, finishes, materials and tolerances.

Capabilities used on this project

  • Rapid prototyping services

    3D printing, CNC machining, urethane casting and functional prototype builds with published materials, tolerances and lead times.

  • Prototype design and engineering

    Design for the prototype itself: CAD, tolerance stacks, material choices and assembly detail before anything is built.

  • Low-volume manufacturing

    Bridge tooling, short-run production and supplier management for first commercial batches.

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